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2025/06/25
An inductor array is a component that integrates multiple inductors within a single package. As electronic devices become smaller and more multifunctional, inductor arrays are increasingly used in modern electronic design. Understanding the basic structure and characteristics of inductor arrays is crucial for designing high-performance multi-channel circuits.
An inductor array is a device that integrates multiple inductor units on the same substrate or package, also called multi-channel inductors or integrated inductors. Based on structure and application characteristics, inductor arrays can be classified as follows:
Independent Magnetic Circuit Type: Each inductor unit has a relatively independent magnetic circuit with weak magnetic coupling, suitable for applications requiring minimal crosstalk.
Shared Magnetic Circuit Type: Multiple inductor units share part or all of the magnetic circuit, with strong magnetic coupling, suitable for applications requiring specific coupling characteristics, such as common-mode filtering.
Hybrid Magnetic Circuit Type: Combines features of independent and shared magnetic circuits, achieving controllable coupling characteristics through specific magnetic circuit design.
Planar Winding Arrays: Use PCB traces or thin-film processes to form planar windings, suitable for high-frequency applications and automated production.
Three-Dimensional Winding Arrays: Use traditional winding processes to form 3D windings, achieving higher inductance values and current carrying capacity.
Multi-Layer Winding Arrays: Form windings on multi-layer substrates, creating complete inductors through inter-layer connections, balancing size and performance.
Power Inductor Arrays: Used in multi-channel switching power supplies, such as multi-phase Buck converters or multi-output power supplies.
Filter Inductor Arrays: Used for multi-channel signal filtering, such as audio/video interface filtering.
Common-Mode Inductor Arrays: Specifically designed to suppress common-mode interference on multiple signal lines.
Differential-Mode Inductor Arrays: Used to suppress differential-mode interference, commonly seen in high-speed differential signal lines.
Inductor arrays have wide applications in multi-channel power systems, especially in space-constrained portable devices and high-density power modules. Well-designed inductor arrays can improve system integration, efficiency, and reliability.
Multi-phase Buck converters are commonly used topologies for powering high-performance CPUs, GPUs, and FPGAs, where inductor arrays play a key role.
Multi-phase Buck converters work through multiple phases in parallel, with each phase operating with phase shifts. Main advantages include:
Current Sharing: Total load current is distributed across multiple phases, reducing current stress on individual components
Ripple Cancellation: Through phase interleaving, output ripple is significantly reduced
Improved Dynamic Response: Equivalent switching frequency increases, improving transient response
Uniform Heat Distribution: Heat is distributed across multiple components, reducing hotspot temperatures
Forms of inductor array applications in multi-phase Buck:
Independent Inductor Arrays:
Each phase uses an independent inductor unit
Minimizes inter-phase coupling
Simplifies control design
Suitable for applications requiring strict phase control
Coupled Inductor Arrays:
Adjacent phases' inductors are intentionally designed with certain coupling
Uses magnetic flux cancellation to reduce total volume
Improves transient response
Design and control are relatively complex
Performance verification of inductor arrays is a key step to ensure reliable operation in practical applications. Comprehensive testing includes not only basic electrical parameter measurements but also evaluation of crosstalk characteristics and environmental adaptability.
Basic electrical parameter testing for inductor arrays includes:
Inductance Value Measurement:
LCR meter measurement: 100kHz~1MHz standard frequency
Impedance analyzer: Broadband measurement (10kHz~100MHz)
Standardized test conditions: temperature, test current, test frequency
DCR Measurement:
Four-wire method: Eliminates lead resistance effects
Temperature compensation: Considers temperature coefficient (typically 0.4%/°C)
Q Factor Measurement:
Direct method: Q = ωL/R
Bandwidth method: Q = f₀/Δf₃dB
Frequency sweep: Obtain Q-f curve
Self-Resonant Frequency Measurement:
Impedance-frequency sweep: Find impedance peak point
Network analyzer S-parameter method
Coupling and crosstalk testing methods for inductor arrays:
Mutual Inductance Measurement:
Direct method: Excite one winding, measure open-circuit voltage of another winding
Indirect method: M = (L₁₂ - L₁ - L₂)/2, where L₁₂ is total inductance of two windings in series
Coupling Coefficient Measurement:
k = M/√(L₁×L₂)
Frequency sweep: Obtain k-f curve
Crosstalk Measurement:
Time domain measurement: Pulse excitation method
Frequency domain measurement: Network analyzer S-parameter method
Near-end crosstalk (NEXT): S₂₁ parameter
Far-end crosstalk (FEXT): S₄₁ parameter
Modern inductor array design widely uses electromagnetic simulation technology for analysis and optimization.
Finite Element Analysis (FEA):
Discretizes structure into finite element mesh
Solves Maxwell's equations
High accuracy but requires significant computational resources
Suitable for complex 3D structure analysis
Method of Moments (MoM):
Based on boundary integral equations
Higher computational efficiency
Suitable for planar structures and open problems
Finite Difference Time Domain (FDTD):
Directly solves Maxwell's equations in time domain
Suitable for broadband analysis
Can intuitively show electromagnetic field propagation
Inductor arrays, as key components in modern electronic design, play important roles in multi-channel power supplies, signal processing, and EMI suppression. As electronic devices develop toward miniaturization, high performance, and high reliability, inductor array design and application technologies continue to innovate.
Through deep understanding of inductor arrays' basic structure, magnetic coupling mechanisms, crosstalk control techniques, and testing verification methods, designers can develop multi-channel circuit systems with better performance and higher reliability. In the future, with the application of new materials, new processes, and new design methods, inductor arrays will demonstrate their value in broader fields.
In practical applications, designers need to balance factors such as performance, size, cost, and reliability of inductor arrays according to specific requirements, selecting the most suitable solutions. Through the design methods and techniques introduced in this article, readers should be better able to understand and apply inductor array technology, adding competitive advantages to product design.